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BHW-S Semi-automatic Winder

 

Electrode Winder: Model# BHW-S

 

Outline

This system is to wind anode, cathode, and two separators, controlling their tensions. Further, this automated winding machine cuts separators in a specific length and fixes them together with a tape. Compatible for both cylindrical type and prismatic type.

 Specifications

(1) Utilities:
   i. Power:3AC200V 30A
   ii. Air:0.4Mp or over
(2) Size and Ability:
   i. Main Body:W1850 x H1800 x D950
   ii. Control Panel:L300 x W450 x H1215
   iii. Ability:20sec/piece at max.
(3) Work Size
   i. Separator:Maximum Width 70mm
   ii. Electrodes:Length 300¥1000mm, Width 32.5¥67.5mm

 

Main Functions

(1) Functions

  • A wind-up tension is controlled by two systems: a wind mandrel spindle control and a back-tension control.
  • A wind-up speed can be digitally controlled once a desired speed is inputted by pulse counts
  • Tension of the separators is controlled by a joint-control of a potentiometer and a torque motor.
  • A wind-up speed can be controlled digitally once a desired speed is inputted by pulse counts
  • The original 2-head wind-up mandrel unit can wind up one roll while pre-winding separators for the following roll, by manually rotating the unit.
  • A release switch (reverse action selective switch) prevents the mandrel from winding strips too tight.
  • Pick-up unit can push out the final products safely and harmlessly. Also a safety cover is placed in the front of the unit and the switch is turned off automatically when the cover is opened
  • A stand-alone control panel box.
  • Hard switches of a start, a stop and an emergency stop are mounted on a standard type.
  • Programmable controller (Omron PLC: sequencer)

(2) Strip Length Length, to be defined by User.

Example: Winding direction Anode Separator Cathode Separator

(3) Misc.

(a)Operation Switches

Emergency-stop buttons

Stop button

Start button

Auto/manual selective switch These are additional devices to those on the touch panel.

(b)Other Devices

Servo-motor (instead of the winding drive)

Front safety cover

Mandrel (mirror-finished surface)

Edge sensor


 
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